Ford's Accelerated Battery Research Drives Development of Vehicle Electrification...

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Mon Apr 20, 2009 11:28am EDT

Ford's Accelerated Battery Research Drives Development of Vehicle
Electrification Plans

DETROIT, April 20 /PRNewswire-FirstCall/ --

SUMMARY:
    --  Ford is working with battery suppliers and university researchers to
        develop lithium-ion battery systems that are more efficient than the
        nickel-based batteries used in current hybrids
    --  Ford will use Li-ion battery systems to power its future battery
        electric, hybrid electric and plug-in hybrid vehicles to be introduced
        in the 2010-2012 time period
    --  Ford is working with utility companies nationwide to road-test its
        Li-ion-powered Escape Plug-in Electric Hybrid Electric (PHEV) research
        vehicles




CONTEXT / BACKGROUND:
One of the hurdles in the race to develop automotive Li-ion battery systems
for high volume hybrid, plug-in hybrid and battery electric vehicle programs
is improving the technology's durability. Ford's advanced battery researchers
are working with battery suppliers, utility companies and top-tier academic
researchers to develop, test and validate high-powered battery systems that
are durable enough to last the lifetime of a vehicle.


QUOTES:
"Ford is strongly positioned to accelerate its electric vehicle strategy this
year thanks to the significant research we've already completed.  Our
collaborative work with suppliers and partners will help us be one of the
first automakers to bring the next generation of personal transportation to
market."

- Susan Cischke,
Group Vice President, Ford Sustainability, Environment and Safety Engineering


"Our PHEV fleet is a direct result of our Li-ion research, and the data mined
from these field tests will provide crucial information as we make advances in
battery technology."

- Ted Miller, Manager, Ford Energy Storage Strategy and Research


"The efforts of the [Ford] team to reduce the cost and mass of Li-ion systems
have been important to the research community at large. Their efforts are
yielding improved Li-ion systems, and more knowledgeable workers."

-Ann Marie Sastry,
Professor of Mechanical Engineering, University of
Michigan's Energy Systems Engineering Program


DETAILS:
Ford's advanced battery researchers will present recent findings at SAE
International's 2009 World Congress April 20-23. Researchers say:
    --  Li-ion battery systems will be 5 percent more energy efficient than
the
        nickel-metal hydride batteries used in today's hybrid electric
        vehicles.
    --  Li-ion would be less costly than NiMH in large volumes - approximately
        30 percent less expensive at an annual volume of 3 million hybrids.



The Battery
The Li-ion battery packs that Ford will use in its hybrids and electric
vehicles, are 25 to 30 percent smaller and 50 percent lighter than NiMH
batteries. That makes them easier to package in a vehicle. Unlike NiMH
batteries, Li-ion can be tuned to increase power to boost acceleration, or to
increase energy to extend driving distance.

Ford will use Li-ion battery systems to power:
    --  a pure battery electric (BEV) Transit Connect commercial van in 2010
    --  a BEV passenger car developed jointly with Magna International by 2011
    --  a Plug-in hybrid electric (PHEV) and next-generation hybrid electric
        vehicle (HEV) by 2012



Unique Li-ion systems are in development for each type of vehicle, because the
drive cycles of BEVs, HEVs and PHEVs have different types of battery storage
and usage requirements.

The Challenge
The Li-ion battery needed for automotive use is expected to handle a multitude
of vehicle operations under extremely hot and cold conditions, making thermal
and safety management much more complex than that needed for batteries in
consumer electronics, such as laptops.

Testing
Ford is accelerating its research, development and testing of advanced Li-ion
battery technology, thanks, in part, to a $55 million tax credit incentive
from the Michigan Economic Development Corporation.  Ford has engaged
researchers at the University of Michigan and the Massachusetts Institute of
Technology (MIT) to conduct digital simulation tests, collecting degradation
data that Ford and its battery suppliers have used to improve Li-ion
performance.  In addition, Ford has entered into research partnerships with
eight regional electrical utility companies to conduct real-world tests on
Li-ion-powered Ford Escape PHEVs.

These vehicles:
    --  Use a common household current (120 volts) for charging, with a full
        charge of the battery completed within six to eight hours
    --  Can achieve up to 120 mpg when driven on surface streets for the first
        30 miles following a full charge
    --  Operate in two modes, electric drive and blended electric-engine drive
    --  Run as a fuel-efficient standard Ford Escape Hybrid one the charge in
        the battery as been depleted




IMAGES:  Available at www.media.ford.com



About Ford Motor Company
Ford Motor Company (NYSE: F), a global automotive industry leader based in
Dearborn, Mich., manufactures or distributes automobiles across six
continents.  With about 213,000 employees and about 90 plants worldwide, the
company's wholly owned brands include Ford, Lincoln, Mercury and Volvo.  The
company provides financial services through Ford Motor Credit Company.  For
more information regarding Ford's products, please visit www.ford.com.




SOURCE  Ford Motor Company

Jennifer Moore, Ford Motor Company, +1-313-248-2335, jmoor186@ford.com
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