UPDATE 4-Toyota broadens massive U.S. safety recall

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Fri Jan 22, 2010 1:06am EST

* Recall covers 2.3 mln Toyota brand vehicles

* Action separate from ongoing 4.2 mln vehicle recall

* Toyota says accelerator pedals may be faulty

* Shares down 3.2 pct; analyst shrugs off impact (Adds Toyota comment on Europe)

By David Bailey and Kevin Krolicki

DETROIT, Jan 21 (Reuters) - Toyota Motor Corp (7203.T) said on Thursday it will recall millions more vehicles in the United States, its second massive recall in four months, this time to fix potentially faulty accelerator pedals.

The newest recall, affecting 2.3 million vehicles, marked an acknowledgment that potential problems with dangerous acceleration on Toyota vehicles run deeper than the automaker had first announced and broadened a recall that already ranked as its largest ever.

The recalls have damaged Toyota's reputation for market-leading quality and safety at a time when the automaker's U.S. sales remain under pressure.

Toyota had previously maintained that there was no evidence of a mechanical fault linked to reports of unintended acceleration that prompted the recall of about 4.2 million vehicles last year.

The automaker said the recall announced on Thursday was separate from the earlier action, which Toyota said was aimed at addressing the risk that the accelerator pedals could become entrapped by loose or improperly installed floor mats.

About 1.7 million vehicles are subject to both recalls.

Shares of the world's No.1 carmaker fell 3.2 percent to 4,055 yen on Friday, underperforming the Nikkei stock average's 2.6 percent drop. An analyst, however, shrugged off the impact of the recall.

"The recall is not a completely new development after the previous recall related to the floor mats, nor is it based on any accident," said Eiji Hakomori, an analyst at Daiwa Securities Capital Markets.

The latest recall includes the 2009 and 2010 RAV4; the 2009 and 2010 Corolla; the 2009 and 2010 Matrix; the 2005 to 2010 Avalon; the 2007 to 2010 Camry; the 2010 Highlander; the 2007 to 2010 Tundra; and the 2008 to 2010 Sequoia.

A Toyota spokesman in Tokyo said the company would consider whether it needs to issue a recall in Europe as well, where the same parts are used for some models. Cars sold in Japan do not use the parts in question.

NOT SUDDEN ONSET

Toyota said its own investigation in recent months had found that some accelerator pedals on those Toyota brand models might stick in a partially depressed position or return slowly to idle. The problems could occur when the pedal mechanism becomes worn, it said.

"It isn't a sudden onset issue," Toyota spokesman Brian Lyons said. "The owner would notice that the vehicle is slowly returning to idle."

Toyota was not aware of any accidents or injuries related to the issue, Lyons said. Toyota filed the recall with the National Highway Traffic Safety Administration Thursday and the investigation was in an early stage, he said.

As recently as November, Bob Carter, Toyota's U.S. brand chief, had said there was "no evidence" to support claims that the reported safety problems could be caused by anything other than loose floor mats interfering with the accelerator pedal.

NHTSA had received reports of 100 incidents at the time of Toyota's first recall. Those reports included 17 crashes and five fatalities possibly linked to floor mats and accelerator pedals in Toyota cars and trucks.

Toyota's earlier recall covers the Camry and Avalon sedans, the Prius hybrid, the Tacoma and Tundra pickup trucks, and the luxury Lexus models IS250, IS350 and ES350.

NHTSA had conducted a similar investigation of floor mats in Toyota vehicles that began in 2007 and resulted in a recall of more than 50,000 cars.

That probe focused on the Lexus ES350 and concluded that grooves in the floor mat could trap the accelerator if the mat was not secured with retaining hooks.

The recall announced last year, which affects only North America, is ongoing. Toyota has started repairs on the ES350s and plans to address the Camry and Avalon next, Lyons said. Those vehicles account for more than half the vehicles subject to that recall, he said.

Toyota plans to reshape the accelerator pedals and floors in the Camry, Avalon and ES350, Lyons said. The automaker also is installing a system that at highway speeds will return the engine to idle and give the brakes precedence if the brake and accelerator pedals are pressed at the same time. (Additional reporting by Yumiko Nishitani and Yoshifumi Takemoto in TOKYO; Editing by Matthew Lewis, Steve Orlofsky and David Dolan)

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Comments (6)
otherworld wrote:
I had the same problem with my corolla; It was also the matt which removed, but several other factors. For one thing i was wearing oversized steel boots which are really too much for common drive for me (I have extra wide boots with a short foot)). (2) The brake is really too close to the gas pedal.My foot was lodged in pushing both the gas pedal and the brake. I jerked it loose.
I have to say everyone at the toyoto place was giving good service and offered to check which is better than the service I received form the ford service center here or the company headquartered service technician. The most I got from the ford service people was oner eguy who knew what he was doing. He tried to refer me to a site which sold mechanic books. No more ford or chevys for me; they both suck when it comes to service.

Jan 21, 2010 8:16pm EST  --  Report as abuse
ajayguggilla wrote:
Thats good they are recalling.

My experience with this problem

I have a corolla LE 2003.
I was driving from lake Tahoe to san ramon. At one point I realized my RPM reading was stuck at 3 and the mileage was stuck at 60 mph.
Tough I had applied my breaks, speed had not reduced . I was in panic as my family was with me . Literally I was looking for place to crash the car
In a safe place. Somehow managed to reach home safely.

I had taken my car to the Toyota center at Dublin, after diagnosing the car first thing the service advisor told is you are very lucky nothing happened.

What is the problem:
Floor mat which was below the gas pedal was obstructing from releasing the pedal.

Take care ………Thanks Toyota

Jan 21, 2010 8:22pm EST  --  Report as abuse
lon wrote:
Somehow somewhere on google i read that this was more than the floor mat problem. Are you really sure that this is not a “Drive by wire” problem.

I happened to read an article saying that the electronics using drive by wire in Toyota cars / SUVs was excited by cross linked signals that triggered the drive by wire system to stick at a particular speed.

I will find this article again and post back here.

Jan 21, 2010 8:47pm EST  --  Report as abuse
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