Bal Seal Springs Aid Astronauts in Hubble Repair

Mon Jul 13, 2009 4:43pm EDT
 
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FOOTHILL RANCH, Calif.--(Business Wire)--
When astronauts embarked on the latest mission to repair the Hubble Space
Telescope, Bal Seal Engineering`s canted-coil springs went along for the ride in
a set of special tools designed to make the job easier and more efficient. 

Bal Seal`s small, precision-engineered springs played an important role in
several of the major repair operations conducted during "Servicing Mission 4,"
NASA`s final voyage from the Kennedy Space Center in Cape Canaveral, Florida, to
the famous orbiting telescope. Over the course of five history-making
spacewalks, the crew of the STS-125 Atlantis relied on the simplicity and unique
physical properties of the springs to help their tools work in an environment
where failure definitely wasn`t an option. 

One of the more important tools employing Bal Seal springs for grounding
functions during repairs was a "fastener capture plate," designed by engineers
at Goddard Space Center for NASA. This plate, which was fitted precisely over a
panel covering a failed electronics card, enabled astronauts to remove and
retain 111 tiny screws without losing them or allowing them to float into the
telescope where they could have caused serious and costly damage. Springs in the
plate connection points grounded the unit to the Hubble. 

Another critical piece of hardware on the Hubble repair mission was a Cardlok
Manipulation Tool, or "CMT," designed for Goddard and NASA by Alliant
Techsystems (NYSE: ATK). Inside the CMT, a low-speed hand tool resembling a long
Allen wrench, a beryllium-copper Bal Seal spring was used to provide electrical
grounding and ensure smooth rotary motion. 

Hans Raven, an ATK engineer who worked with a team to design the CMT and more
than 100 other tools for the final Hubble repair mission, said he selected a Bal
Seal spring after observing its use in other tool applications. 

"I was looking for a way to allow the CMT to rotate while efficiently grounding
the rotating portion to the shaft." Raven said. "I didn`t want to overcomplicate
things by using a ball bearing, and when I saw the [Bal Seal] spring, a light
bulb went off. The multi-point coil contact provided exceptional grounding -
zero resistance across the path. It was the ideal solution for this tool." 

Working on the orbiting Hubble in shifts lasting more than six hours each,
Atlantis astronauts used their collection of specialized tools to repair the
telescope`s existing Advance Camera for Surveys (ACS) and Space Telescope
Imaging Spectrograph (STIS). They also installed two new instruments: the Cosmic
Origins Spectrograph (COS) and the Wide Field Camera 3 (WFC3). 

With repairs and upgrades complete, NASA expects the Hubble Space Telescope will
be capable of taking pictures of the universe until at least 2014. 

About Bal Seal Engineering, Inc.

Bal Seal Engineering, Inc. is a global provider of custom-engineered sealing,
conducting, connecting and shielding solutions for aerospace applications.
Products include Bal Seal, Bal Shield and Bal Contact solutions, all of which
employ unique canted-coil spring technology for enhanced equipment performance
and reliability. For the latest news and information about Bal Seal, visit
http://mediaroom.balseal.com or call 800-366-1006. 

Please note: this release and related graphics available for download at:
http://mediaroom.balseal.com





Bal Seal Engineering, Inc.
Alicia Parker, 949-460-2262
aparker@balseal.com



Copyright Business Wire 2009

 

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