UPDATE 2-Alabama Aircraft wins suit on tanker maintenance

(Adds Air Force reaction, analyst comment)

WASHINGTON, Oct 1 (Reuters) - In another major setback to U.S. Air Force procurement, a federal court has ordered the service to redo a $1.1 billion competition for maintenance of its aging KC-135 mid-air refueling aircraft that had been awarded to Boeing BA.N in September 2007.

In a letter to the companies, Judge John Buckley of the U.S. Court of Federal Claims upheld a lawsuit filed by Alabama Aircraft Industries Inc AAII.O in June, and scrapped the Air Force's contract with Boeing.

“The Air Force must resolicit the procurement and take the necessary steps in a new solicitation to address explicitly the role of an ever-aging KC-135 fleet on the PDM (programmed depot maintenance) to be performed,” he wrote in a letter dated Sept. 30, a copy of which was obtained by Reuters on Wednesday.

The overall ruling remains under protective order until lawyers for both companies redact any proprietary data.

Alabama Aircraft, formerly known as Pemco Aviation, had filed its lawsuit after losing a second protest filed with the nonpartisan Government Accountability Office.

The company remains a subcontractor to Boeing for current work on maintaining the KC-135 aircraft. But Boeing had canceled plans to bid together for the new work after the Air Force said it would do 50 percent of the work on its own.

Alabama Aircraft Chief Executive Ron Aramini welcomed the decision and said he looked forward to participating in a new competition to maintain the Air Force’s KC-135 refueling tankers, work that has taken on new importance given new delays in the Air Force’s effort to replace the old tankers.

“The deficiencies in the award obviously have been recognized and finally addressed, with the potential to restore integrity to the procurement process for the KC-135 PDM,” Aramini said in a statement.

The Air Force said it had stopped work on the Boeing contract, while it reviewed the court ruling. A spokeswoman said the agency would “take appropriate action consistent with the court’s decision.”


Aramini told Reuters in a telephone interview that the court ruling validated his company’s view that it had been put in an unfair position in the original competition. “We think that this process was flawed. We think Boeing used our data from when we were partners to further their cause,” he said.

The GAO, the audit arm of Congress, had upheld part of Alabama Aircraft’s initial protest in December, but ruled against a second challenge filed by the company after the Air Force decided to stick with Boeing for the contract.

The KC-135 contract went to Boeing at a time when the Air Force envisioned a smaller number of existing tankers requiring maintenance because of plans for a new tanker fleet.

But the Pentagon now says it will put more money into maintaining the existing KC-135s given that a new contract for replacement aircraft could be year to four years away.

Defense Secretary Robert Gates last month canceled a contract to start replacing the KC-135 tankers that the Air Force had awarded in February to Northrop Grumman Corp NOC.N and its European partner EADS EAD.PA over Boeing.

The GAO said it found significant errors in the Air Force’s handling of that contract, a decision that followed two earlier rulings that faulted Air Force work on a separate $15 billion helicopter contract awarded to Boeing in November 2006.


Defense analyst Loren Thompson said the court ruling was more bad news for the Air Force, which has sought to rebuild its image after a massive procurement scandal that sent a former top Air Force official to federal prison in 2005.

“This is the latest indication that something really basic has gone wrong with the Air Force acquisition system,” he said. “It’s one thing to foul up a major program, but it’s another thing to foul up multiple programs in a brief period of time.”

Boeing said it would review the ruling on the KC-135 maintenance contract before commenting on any specifics.

“We continue to believe that the Air Force correctly chose Boeing for this vital sustainment work that keeps the KC-135 fleet flying and battle ready for our nation’s war-fighters,” said Boeing spokesman Forrest Gossett.

Aramini said he was keeping his options open until the Air Force released the terms of the new competition, but would not rule out a move to team up with Boeing again, if the Air Force increased the number of airplanes to be serviced from the 24 planes in the canceled contract. (Reporting by Andrea Shalal-Esa; Editing by Tim Dobbyn and Andre Grenon)